Large Spacing to Small Spacing Variable Spacing Module XD-5355C: 53mm Ultra Thin Body, Eliminating "Spacing Fault" of Production Line"
Large spacing to small spacing module XD-5355C:
53mm ultra-thin fuselage, eliminate "spacing fault" of production line"
(Put the real picture/CAD rendering of the product here)
In the 3C electronic swing plate, lithium battery core transplanting, semiconductor carrier sorting and other automated scenarios, there is a recurring pain point:Upstream incoming pallets are often arranged with "large spacing"(The spacing between the cavities is 20-50mm), while the downstream target position (jig hole array, flower basket, test seat, packaging cavity) is"Small pitch" compact array(8mm / 5mm / 3mm grade). The traditional coping method is to add transitional transplanting, change the jig, or use multiple sets of jaws to grasp and release in several times-the result isThe beat is eaten, the mechanism expands, and the failure point doubles.。
XD-5355C large spacing to small spacing moduleIt was born to eliminate this "spacing fault": a module, a servo/stepping input shaft, and synchronous convergence/expansion of multiple sliders-in53mm body widthInside the "large spacing incoming material" lossless compression (or reverse expansion) to the target small spacing, one grab, one in place.
1. the core problem it solves: large spacing and small spacing synchronous conversion
A word of value:Combine two (or even three) transplants into one action。
Typical working condition
Upstream large spacing incoming(Example: Spacing 25mm / 30mm / 40mm)→ Robot/Gantry Grasping Head Suction/Gripping Multiple at One
Variable pitch module synchronous folding-Slider from large opening distance to small opening distance (for example, closed to 8mm / 5mm array)
Put in target position once(small spacing jig/flower basket/carrier plate) → the module is unfolded and reset again, and the next cycle is circulated.
The whole process eliminates the need for an intermediate transition positioning table, a secondary alignment fixture and an additional transplanting servo shaft; the module itself isVariable pitch actuator positioning guide mechanismintegration program.
Why did 2. choose XD-5355C?-53mm ultra-thin x aviation aluminum x linear guide
Key technical specifications of 3. XD-5355C (reference value can be customized according to station)
| Project | Parameters/Description |
|---|---|
| Model Identifier | XD-5355C (large spacing → special for small spacing · XD53 ultra-thin series) |
| Fuselage Width | ≈ 53 mm(The industry is small at the same level, with minimal space encroachment) |
| Body Dimensions (Reference) | ≈ 150 × 53 × 50 mm (depending on the number of work positions and stroke) |
| Main material | National standard aviation aluminum, surface anodizing treatment |
| Guidance mode | Precision linear guide (non-ordinary optical axis friction structure) |
| Positioning accuracy | ±0.02 ~ ±0.025 mm |
| Repeatability positioning accuracy | ±0.01 mm |
| Number of stations | Customizable (common 4/6/8… per customer array) |
| Variable pitch range (opening and closing spacing) | Can be customized according to the difference between incoming materials and target positions; reference gears such as 9-30mm/15-30mm, etc. |
| Drive method | Servo motororStepper motor (input selectable left/right/special bits) |
| Input Torque Reference | ≥ 0.4-0.6 N · m (depending on load and acceleration) |
| Installation direction | Horizontal/vertical (Z-down), standard mounting plate interface available |
| Adapted end | Vacuum suction nozzle rod/sponge suction cup/mechanical clamping finger/special adapter for blade cylinder (linkage selection) |
| Customization lead time | Conventional non-standard (slider size/hole position/stroke/installation direction)15-day level, conventional model inventory priority 72h delivery |
⚠The above is the reference range for selection, and the final parameters shall be subject to the engineering drawings/selection table confirmed by both parties. Hinda OffersCustomization based on your drawings or samples: The number of stations, opening and closing spacing, slider mounting hole type, motor side, and the number of origin switches (1 or 2) can be configured as required.
4. the most suitable for its production line scene
3C Electronics-Swing Plate & Sorting
Mobile phone parts, FPC/PCB small boards, connectors, etc. from large spacing carrier plate to small spacing fixture/packaging cavity one-time swing plate.
Lithium Battery Cell Transplanting & Stacking
The soft bag/cylindrical battery cell is taken out from the tray with large spacing → the distance is changed and folded → the modules are stacked in groups or PACK line is positioned and placed.
Semiconductor-Wafer Related Carrier Sorting
Compatible with the high-density array positioning requirements of carriers such as crystal boat/flower basket/ring frame, and adapt to the layout constraints around the clean room.
Medical · Tube/Kit Array
Variable-pitch transfer of test tubes, reagent cards and vials in the in vitro diagnostic line from loose incoming materials to compact rack/centrifugal position/packaging tray.
How can 5. choose the fastest type?-Send you these 5 messages, and we will come up with a plan on the same day.
Xinda (West Germany) has been making variable pitch modules for 20 years. The XD-53 series is a non-standard high-frequency mature platform. Most of the "big to small" requirements can be quickly modified on the existing structure without having to design from scratch.
Incoming spacing & target spacing-How many mm are each? (Preferably with a tray/fixture photo or sketch)
Need several stations-How many/how many at a time?(4/6/8/other)
Single piece weight grabbing method-- vacuum suction/mechanical clamp? how many g is the total load?
Installation attitude-- Horizontal gantry? Or vertical installation with Z-axis facing down? What is the space limit width/height limit?
Motor preference-- What brand servo/stepper do you use on site? Or should we match it?
📎We can help you match the ends together.
XD SeriesCylinder suction nozzle rod/sponge suction cup/quick-change connector/quick-release mounting headMatching with the factory, the interface is the same, do not have to spell tolerance chain
The special variable pitch version for blade cylinder (XD 8577C / XD 685C / XD5355C blade version) is also available with corresponding schemes.
李工 / Senior Mechanical Engineer
With 12 years of experience in the R&D of automation equipment and precision transmission components, the company specializes in the design of variable-pitch slides, vacuum cylinders, and precision linear shaft assemblies. Has participated in numerous non-standard automation projects across the 3C, semiconductor, and new-energy industries, with a strong understanding of high-precision machining processes as well as assembly and commissioning.
