1Safety Instructions
Danger:Before installation, commissioning, or maintenance, be sure to disconnect the main power supply and hang a “Do Not Energize” warning sign. Only proceed once you have confirmed that the equipment has come to a complete stop to prevent crushing injuries or electric shock.
- Operators must undergo professional training and become familiar with the equipment’s structure and control logic before they are permitted to work.
- It is strictly prohibited to place hands or tools within the operating range of moving parts while the equipment is running.
- The operating air pressure should be maintained within the product’s rated range (typically 0.4 to 0.6 MPa) to prevent damage caused by overpressure.
- Ensure the equipment is properly grounded to prevent malfunctions caused by static electricity or leakage.
- If any unusual noises, overheating, or odors occur, immediately shut down the equipment, disconnect the power, and contact technical support.
2Unboxing and Inspection
After unpacking, please check each item against the packing list to verify that the products have not been damaged during transit.
Packing list
- Variable-pitch slide table body × 1
- Mounting screws and accessory pack × 1
- Product Certificate × 1
- Instruction manual (this document) × 1
Note:If you find that the packaging is damaged, the product is deformed, or any components are missing, do not install or use the product; contact the supplier immediately.
3Product Model and Specifications
The table below lists typical specification parameters; the actual values shall be subject to the nameplate and specification sheet of the model you have ordered.
| Project | Description/Scope |
|---|
| Product type | Variable-pitch slide/Variable-pitch module |
| Transmission method | Variable-pitch screw drive, multi-station equidistant synchronous transformation |
| Working air pressure | 0.4 ~ 0.6 MPa |
| Repeatability positioning accuracy | ±0.02mm (subject to actual measurement) |
| Working environment temperature | 0 ~ 50 ℃ |
| Applicable workstations | 3C, semiconductors, new energy battery assembly, etc. |
For details on the model naming convention, please refer to the corresponding product datasheet. If you are uncertain about model selection, you can submit your application conditions via the technical support page to receive selection recommendations.
4Mechanical installation
Installation Environment Requirements
- The mounting surface shall be flat and clean, with a recommended flatness of ≤ 0.05 mm.
- Avoid environments with severe dust, oil contamination, or corrosive gases; install a protective cover when necessary.
Installation steps
- Clean the mounting surface and verify that the screw hole positions align with the product’s mounting holes.
- Use the supplied screws to pass through the product’s mounting holes and pre-tighten them evenly.
- Tighten the fasteners incrementally in a diagonal sequence to the specified torque, avoiding uneven loading that could cause deformation of the guide rail.
- Manually push the slide table to ensure smooth movement with no sticking or jamming.
Note:Do not strike the slide table body. The length of mounting screws must not exceed the depth of the threaded holes to avoid damaging the internal guideways.
5Electrical wiring
Before wiring, please ensure that the power supply voltage matches the controller output, and follow the specifications below.
接线要点
- 动力线与信号线分开走线，避免并行捆扎，减少电磁干扰。
- 传感器、限位开关接线完毕后，逐一核对端子编号。
- 接线完成后，用绝缘胶带或线槽固定，防止拉扯。
// 示例：控制器 I/O 定义（具体以实际型号为准）
IN1 → 原点传感器 (Origin)
IN2 → 到位传感器 (Home)
OUT1 → 气缸前进 (Forward)
OUT2 → 气缸后退 (Backward)
// 警告：接线错误可能导致误动作，务必断电操作
Danger:电气接线必须由持证电工完成，确保系统可靠接地后再上电。
6Parameter settings
通过控制器或上位机软件设定运动参数，典型参数如下。
| 参数 | 建议值 | Description |
|---|
| 起始位置 | 0 mm | 对应原点 |
| 目标间距 | 按工件设定 | 需与实际工位匹配 |
| 运动速度 | 中速 | 首次调试建议低速 |
| 加减速时间 | 100 ~ 200 ms | 避免冲击 |
| 到位延时 | 50 ms | 确保稳定抓取 |
支持配方保存：将不同产品的间距参数存为配方，换型时一键调用，实现柔性生产。
7Operation and Trial Run
首次试运行
- 确认机械、电气安装无误，防护到位。
- 低速点动运行，观察各工位变距是否同步、顺畅。
- 逐步提升至正常工作速度，检查定位精度与重复一致性。
- 空载运行 30 分钟无异常后，方可带载生产。
Note:首次调试建议在有经验工程师指导下进行，禁止直接满负荷运行。
8Maintenance and Care
Daily Maintenance
- 定期检查螺钉紧固情况，防止松动。
- 保持导轨清洁，适时补充润滑脂。
- 检查气管、接头有无漏气，及时更换老化件。
定期保养周期
| Project | 周期 |
|---|
| 清洁导轨 / 擦拭 | 每班次 |
| 润滑 / 检查气路 | 每月 |
| 全面检修 / 更换易损件 | 每半年 |
9Common Troubleshooting
| 故障现象 | 可能原因 | 处理方法 |
|---|
| 滑台不动作 |
气源未接通 / 电磁阀故障 / 传感器异常 |
检查气压、电磁阀线圈及传感器信号 |
| 定位精度偏差 |
导轨磨损 / 参数漂移 / 负载超限 |
校准参数、检查导轨、确认负载范围 |
| 运动卡滞异响 |
润滑不足 / 异物进入 / 安装变形 |
清洁润滑、检查安装平面度 |
| 漏气 |
气管接头松动 / 密封圈老化 |
重新紧固或更换密封件 |
自行排查无法解决时，请勿强行拆解精密部件，及时联系欣达技术支持。
10Technical Support and Downloads
如需进一步选型、调试或遇到无法解决的问题，可通过技术支持页提交申请，资深工程师将在 1 个工作日内响应。
Product Specification Sheet
PDF · 约 3.2 MB
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Selection Guide
DOCX · 约 1.8 MB
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